Waterproof Glue lines. ET) &— 3M Co. has developed a lightweight and rot-resistant polyurethane foam alternative to plywood. Plywood is so-called because it is made of thin layers of wood veneer or “plies.” These layers are glued together to achieve the desired thickness. This means that you can expect different MDF products to have vastly different physical properties. If MDF boards are still out of your budget range, then you can go to the absolute cheapest option – particle boards. The wood used in plywood layers can also vary depending on the desired characteristics of the final product. It can be made from various types of wood, and each layer can vary in depth. Lightweight veneered plywood Despite the resistance of plywood to expansion or shrinkage, prolonged exposure of plywood to water will almost certainly result in the sheets coming apart. It is a good-quality, hardwood plywood made with waterproof glue, but since it's not treated with chemicals it is not rot-resistant. Compared to a similarly sized slab of solid wood, plywood will almost certainly be much cheaper. Given sufficient time and use it may be that the protective fibreglass layer becomes damaged allowing water to permeate the surface and begin to rot the underlying plywood. While plywood has been a top choice among homeowners for furnishing home interiors, a variety of alternatives have sprung up offering a cheaper price, better appearance, etc. Fiberboard is a popular alternative to marine plywood. The only thing you’re going to miss when you resort to polyurethane is the visual appeal of the characteristic wood grain of plywood. The … Sing Core introduces the next generation of marine building supplies. TPI is a master distributor of King StarBoard Products. Offering few to no core voids, more plies, and a competitive price, Aquatek is a lower cost alternative to … This can be a BIG (pun intended) convenience. What are the best marine plywood alternatives in the market? Marine Plywood Alternatives 1. You don’t need to build a vessel around a seal. The first is that they have very low structural integrity. - DIY Wood Boat,For hulls and decks, my advice is to always use marine grade.,plywood Buy Boat Books on-line. June 27, 2012, 3M™ reinforced polyurethane foam offers lightweight alternative to plywood for marine construction & general use. Right now, you can pick a plywood product based on how thick you need it to be, whether you want it to be flexible or rigid, or according to the finish you’re looking for. CALL NOW 800.936.7378 These materials can help you construct an economical but long-lasting boat for your fishing and other water adventures. It’s also remarkably lightweight and can have comparable durability if reinforced with fiberglass. It’s economical, durable, and can be used in a variety of ways, including flooring, paneling, and furniture-making. PVC Foam Board as an Alternative to Plywood The following discussion came about by Russ King's musings over alternative boatbuilding materials. I am looking for an alternative to plywood for a car-bed project I'm working on. Plywood is an engineered wood that’s made by gluing together thin layers of wood veneers. It readily accepts paint and adhesives and is very easy to cut into shape and size. I love diving into the latest and greatest in emerging technologies and seeing what they can do. Choosing plywood is pretty much a decision of compromising on strength for the sake of a lighter and cheaper material. 3M introduces its new 3M™ Reinforced Polyurethane Foam, a lightweight and rot-resistant alternative to plywood for use in structural and semi-structural applications. Whatever your need there is a plastic alternative available on the market here at Solway Recycling we are proud to supply raw materials for the production of both stokbord and plaswood. Plywood has been a staple of construction projects and furniture because of how inexpensive and versatile it is. There are two major issues with particle boards that may not make them suitable for a lot of applications. ST PAUL, MINN. (June 28, 2:25 p.m. Since MDF no longer has any wood grains, it does not contract or expand due to changes in temperature or humidity. Re: Very Lightweight Alternatives to Plywood or MDF Best bet for getting panels cut is to find a local CNC shop or cabinet maker to do the work. To enhance the durability and consistency of plywood, the grain of each layer is oriented in a different direction. Contact us today on +64 9 424 3219. A lighter alternative to plywood wood plastic composite wikipedia 5 best lightweight plywood subsutes alternative options to marine plywood 5 best lightweight plywood subsutes 5 best lightweight plywood subsutes. This structural marine panel is made to the slightly less stringent specification 6566. These are then arranged into sheets and subjected to high pressures and temperatures to form rigid panels. Through some inventive use of wooden scraps, special plastics, or recycled materials, these plywood alternatives have been able to bridge the gaps that plywood cannot fill in. It’s consistently strong, is less prone to warping, and even has better water resistance than plywood. Medium density fiberboard is particularly strong and has high durability. (There won’t be any spam. The reinforced polyurethane board is just as suitable for structural and semi-structural works as any piece of plywood. An OSB is a good middle-ground board that is a balanced compromise between plywood and MDF boards. Nowadays, however, most plywood sheets are made with more environmentally friendly phenolic resins. The adhesive used to bind these layers together is typically made of resin, the specifics which vary from one plywood to another. They are also lighter than both plyboards and MDF boards. 3M introduces its new 3M™ Reinforced Polyurethane Foam, a lightweight and rot-resistant alternative to plywood for use in … A Lightweight Alternative to Marine Plywood . The best advantage of this plywood is that even after mixing the cement and pulp, it remains lightweight if compared to solid wood. The wood used in plywood layers can also vary depending on the desired characteristics of the final product. “Plywood is currently used in many applications where water causes it to degrade over time,” said Nick Harris, global business leader for 3M Engineered Products and Solutions. We pomise.). 3M™ reinforced polyurethane foam offers lightweight alternative to plywood for marine construction & general use. Poor quality plywood. Whether you’re looking for something that’s a bit cheaper or something that has a better resistance against moisture, you no longer need to limit your options to good old plywood. Although it’s possible to “cheat” with an artificial finish, nothing compares to the real thing. Unlike plywood, which can chip or pop loose during construction, 3M’s foam can be easily shaped with tools and secured to substrates with screws. Plywood and Veneer Guide for Marine use. ready to have your mind expanded by the possibilities and taste a bit of the future before everyone else. Although water-resistant variants are now available, plywood still wouldn’t be our material of choice for applications that are regularly exposed to a lot of moisture. If so, what are the best available substitutes for standard plywood? Since the wood fibers don’t provide any structural integrity, the strength of MDF relies largely on the type of resin used to bind the fibers together. The scraps that come from woodcutting activities are organized and classified according to size, and then dried and treated with wax or resin. I enjoy running when I'm not thinking about tech. Required fields are marked *, Subscribe to our newsletter to get interesting stories delivered to your inbox! One of the best things about plywood stems from the fact that it’s one of the most popular construction materials around. Uniboard UV-HDPE. Plywood sheets can easily be cut down to the size and shape that a construction project requires. “3M Reinforced Polyurethane Foam not only gives manufacturers a longer-lasting alternative to plywood, but one that delivers weight reduction as well.”. The best you can do is do staining on the particle board, giving it a nice sheen and a smooth finish. One of the most common alternatives to marine plywood is fiberboard. OSB is considered a more economical alternative to plywood which retains most of its structural benefits. If you need quickly procure materials for a shelf or interior partition, then plywood is still a solid option. The fact that plywood is made of different types of wood means that it’s possible for it to be made of both high-grade and inexpensive types of wood. Aquatek Marine Ply – 48” x 96" Aquatek is a lauan based marine grade plywood. It’s also generally safe from termite attacks because of the chemicals used in its manufacturing process. These polyurethane foam boards with fiberglass reinforcement provide high strength in applications including marine, transportation and general construction, with a weight savings ranging from 30 to 60 percent versus plywood. Marine-grade plywood substitute, TPI offer cut-to-size King StarBoard to replace plywood and teak in boats. No other core building material is more versatile than Sing Core. MDF is another type of manufactured wood board made by binding together fibers of wood. Reinforced Polyurethane Foam is sold in 4-foot by 8-foot sheets and provides users with a perfectly straight, level board that has no risk of warping and is easy to work with. If the plywood is required structurally then this becomes a messy problem indeed. Much like MDF, particle boards are also a more environmentally friendly option compared to plyboards because they use recycled materials. What makes these recycled board products, such as EKO Ply, hard to describe is the fact that their manufacturers often don’t disclose exactly what materials go into the products. Better grades also tend to be lightweight, strong, and virtually free of defects. Working with MDF is just as easy as working with plywood. “Thermo-Lite Board® is the smart alternative to plywood and will revolutionise the boat-building industry and other industries where plywood would normally be their first choice. Since it’s made with plastic, it is not susceptible to water damage or splitting due to moisture absorption. MULTIPANEL is extremely light weight being up to 70% lighter than marine plywood whilst also being totally waterproof. Lightweight plywood is made from different low density woods in the same alternating-grain structure. I use a local CNC guy myself, the cost is not incredibly cheap even without having to pay for shipping. Compared to slabs of solid wood, plywood sheets can be made much larger. However, true plywood is usually lighter than a … That is, it's not waterproof. Marine composite panels (aluminium honeycomb composite panels) by BCP are engineered to provide boat builders and naval architects with lightweight, strong and durable components that are quick and easy to install, reduce costs and increase the speed of production. Marine plywood is recommended for any plywood application where the timber will be directly immersed in water for a period of time such as boat building and other marine activities. In this article, I will list some of the best marine plywood alternatives. In most instances though, an external rated ply is a suitable alternative for applications requiring general moisture resistance. Despite the ubiquity of plywood, there’s no material that cannot be replaced, especially with all the modern manufacturing methods we have nowadays. If you’re concerned about sustainability, then this is a matter you need to look into when you buy plywood. Best of all, the manufacturing of OSB typically relies on non-formaldehyde resins or adhesives, so you can be sure that it’s an environmentally friendly product. Since polyurethane doesn’t absorb moisture, they are easier to apply adhesives compared to wood. Boat builders report composite materials have been flooding the marine industry for years, but tend to fail under rigorous testing or deteriorate over time. Additional advantages of reinforced polyurethane foam include its inherent rot resistance, as well as the fact that it provides better adhesion than wood due to its low moisture content. Maritime Reporter E-News is the maritime industry's largest circulation and most authoritative ENews Service, delivered to your Email five times per week. Polyurethane boards can also be cut down to any desired shape or size using standard woodworking tools. It is exactly these more economical characteristics that have proven to be one of the major reasons behind the popularity of plywood. Okoume-throughout lightweight marine plywood, supported by Lloyd's of London approval documentation. Several marine plywood, dealers can supply panels that have been scarfed to any length you want. You'll make sacrifices for the light weight however, as this type of wood often has many inconsistencies and does not cut smoothly or easily. Of all the plywood substitutes we have mentioned here, a board made of recycled materials has to be the strangest. In terms of sheer contrast with plywood, a polyurethane board has to be the most radically different plywood substitute. There are a handful of materials being used nowadays in place of plywood. The EKO Ply sheet is one of the more popular examples of this product. Goldcore Light is a revolutionary marine plywood that is 38% lighter than standard plywoods. The 'piles' or veneers are thin sheets which,An alternative is to wrap the area which needs most bending in towels then pour on hot water.【Get Price】 Plywood is so-called because it is made of thin layers of wood veneer or “plies.” These layers are glued together to achieve the desired thickness. © 1996-2020 Maritime Activity Reports, Inc. Plywood – everybody knows what it is, what it looks like, and probably has it in their homes. The next step up would be a true marine grade plywood but the expense of that would only make sense if you want to use a clear finish. You will find Marine Plywood & Panels and Marine Plywood & Panels 3M Reinforced Polyurethane Foam, a lightweight and rot-resistant alternative to plywood for use in structural and semi-structural applications. Marine composite panels: A lightweight alternative to timber bulkheads April 26, 2019 at 10:22 am. Making an OSB board takes more than just applying an adhesive to these strips of wood. You can find plywood in just about any hardware store, and there’s a good selection of different varieties available. However, none of these are perfect substitutes, which is the reason why plywood hasn’t exactly lost a lot of popularity. 3M introduces its new 3M™ Reinforced Polyurethane Foam, a lightweight … To enhance the durability and consistency of plywood, the grain of each layer is oriented in a different direction. Sure, marine plywood has already proven itself in this regard, but it is rather expensive. Visit Forest Plywood to view our inventory of particle boards and plywood alternatives. Lightweight laminated poplar plywood. It is actually made in such a way that it is not 100 percent wood. Subscribe to Maritime Reporter Email News. You might still be able to come up with tables and cabinets using a particle board but building a wall with particle boards would be unwise. The posts are still fine but the original half inch plywood panel rotted out in about five years. Although the strands are still considered wood scrap products, they are processed through specific methods to make them suitable for creating OSB boards. As you can surmise from its name, a particle board is a lot like an MDF board, except that it’s made from wood particles instead of wood fibers. Although MDF is a fairly durable material, it still compares rather poorly to plywood. The second disadvantage of particle boards is that they have an inherently rough surface that doesn’t take post-processing techniques well. Most projects that use particle boards choose to retain their original finish simply because paint on a particle board doesn’t look so good. Plywood is a strong and durable type of wood, and much of this strength comes from the way that each layer of wood is assembled.
Available in five densities ranging from 15 pounds to 26 pounds per cubic foot, Reinforced Polyurethane Foam complements 3M’s existing line of lighter density foam boards and rounds out the company’s offerings in the field. Since I've done a fair amount of fabrication with PVC Foam Board, I felt that this might be worthwhile to others who may have missed it on the bulletin board. This means that EKO Ply is a no-maintenance material that is uniquely suited to municipal projects and youth centers that are usually rife with graffiti. We also don’t guarantee that it’s the best one, as we assume that all these brands use their own signature process and set of recycled materials. MULTIPANEL can save thousands of dollars in repairs, material replacement and labour costs. Particle boards may look good because they have this characteristic wood particle finish, but they are mostly used for aesthetics and not for structural objects. To build up the strength of the wood, it contains a wax resin as well. Marine-grade plywood, often simply called marine plywood, is not what it's often claimed to be. Plywood Vs. Finally, the low cost alternatives are strictly 4 x 8 foot sheets, off the rack, at the local lumberyard or convenience store. Not only does this make plywood resistant to splitting, but it also enhances dimensional stability so that it doesn’t expand or shrink significantly when exposed to different conditions. It works great for any curved surfaces and offers more value to your investment. Marine Plywood & Panels : Noahsmarine.com. EKO Ply has this unusual but characteristic look defined by streaks of gray with a few patches of color. Marine Plywood Alternatives If you’re looking for cheaper yet effective construction material for your boat, I will tell you some fantastic alternatives to Marine Plywood. weatherproof plywood alternative. Still, these substitutes may appeal to you based on their unique benefits. Plywood is a type of engineered wood that is made from gluing several layers of wood together. Ribbon Grain Plywood. Recycled Plastic Alternatives To Plywood. EKO Ply is just one of several recycled board products out in the market today. Since these are essentially recycled materials, MDF is both a more environmentally and economical alternative to plywood. Looking for alternative to plywood - Lightweight and cheap? My current design is for plywood but I'm curious if there may be a plastic or foam material that is somewhat inexpensive yet … It is also called a medium density board or MDB. Most wood used for OSBs comes from fast-growing species of trees, which makes them more sustainable. The traditional methods of bonding the wooden veneers together to create plywood made use of formaldehyde-based adhesives which have been proven to be harmful to the environment. The adhesive used to bind these layers together is typically made of resin, the specifics which vary from one plywood to another. 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Instead of loose wood fibers or particles, OSB is made from strips of wood of varied sizes that oriented strategically and bound together. If you want your project to have a characteristic wood grain finish, then you can just as easily set a plywood layer as an outer surface. Marine-grade plywood is the most versatile, higher-quality material for exterior and marine applications.Marine plywood is the first choice for marine applications.Marine-grade is more expensive and more durable than normal plywood. Particle Boards are a lower cost alternative to plywood and provides a flat stable panel. Even if plywood remains the king of wooden construction panels, it’s still liberating to know that there are perfectly viable alternatives out there. Get Why purchase new liners when you do not have to? Your email address will not be published. Nor take apart an engine room to install an environmentally compliant one. They are sold in standard-sized sheets and have different density variants. Your email address will not be published. Why would you want to replace plywood anyway? It claims to be sturdier and more durable than standard plywood, not to mention being virtually impervious to water damage, natural rot, and corrosion. It can be easily cut down to size, nailed to a frame, or bonded with an adhesive. Oriented Strand Board Oriented strand board, or OSB, is a type of board used as structural panels like plywood, but OSB is made up of small, thin chips or strands glued together. They do say that they use 100% recycled materials, so we’ll just have to take their word for it that these are particularly environmentally friendly alternatives. Lightweight poplar plywood faced with our standard range of high pressure laminates, or any laminate manufacturer's range required by you. Particle Boards Particle boards of various types are sold as one alternative to plywood. Chris-Marine moves to new premises in Miami to serve its customers in the Americas even better. The main issue with using a non-marine plywood is the eternal problem of time. That’s not to say that plywood is going to fade into irrelevance – that is still a very remote possibility. Not only does this ma… Alternative plywood of marine plywood is … Although the color scheme may seem gloomy, it also makes EKO Ply sheets immune to being vandalized. This alternative has the characteristics that everyone has been waiting for—strong, light-weight and rot-free, offering lifetime performance,” says James Keay of Pacific Paint and Fibreglass. automotive. Uniboard is a lightweight marine building system made from an enhanced polymer material to replace ply, plywood, MDF and craft wood. Press Release
3D Insider publishes news, tutorials, and reviews about the latest emerging tech. Plywood may resort to different measures to enhance its durability, but it still cannot compare to the strength of a solid slab of wood. BS 1088 Okoume lightweight marine plywood.
2020 lightweight marine plywood alternative